Belt rip detection system activated. Sensor detected longitudinal tear in conveyor belt that could lead to catastrophic failure.
criticalconveyor
conveyorbeltripteardetection
Probable Causes (ranked)
Sharp foreign object punctured belt and tore along length
Belt splice failed and edge is catching
Material trapped between belt and frame cutting into belt
Previous repair patch failed and is catching on structure
Fix Steps
1STOP CONVEYOR IMMEDIATELY — belt rip can cause complete belt destruction
2Inspect belt for tear location and extent
3Remove any foreign objects embedded in belt
4Temporary repair with belt clamps if tear is small (<12 inches)
5Schedule vulcanized repair or belt replacement for any significant tear
6Investigate source of foreign object to prevent recurrence
Field Trick
A belt rip that's caught early (1-2 feet) can be repaired. A belt rip that runs (50+ feet) means a new belt. Stop the conveyor the instant rip detection triggers — don't 'run it to the end of the shift'.
Suggested Replacement Parts
Parts matched to fault category: Conveyor Belt
Intralox Series 400 Flat Top Belt (per ft)P/N: S400-FT-1212 inch wide, acetal flat top, food-grade option available