What causes fault code PKG-011 (Bottle Capper Torque Out of Spec)?

Torque setting drifted — needs recalibration. Capping head clutch worn — not holding target torque. Cap or bottle thread variation — different supplier lot. Capping head speed mismatch with conveyor — skipping threads. Capping chuck worn — not gripping cap securely

How do I fix fault code PKG-011?

Test torque on 5 samples with calibrated torque meter. Adjust torque setting to center of specification. Inspect capping chuck — replace if worn smooth. Check cap supply — different lots may have thread variation. Verify capping head speed matches conveyor speed. Lubricate clutch mechanism per manufacturer schedule

Bottle Capper Torque Out of Spec

PKG-011

Cap tightening torque is above or below specification. Caps may be loose (leak risk) or over-tightened (damage risk).

medium packaging

packaging capper torque cap bottle

Probable Causes (ranked)

Torque setting drifted — needs recalibration
Capping head clutch worn — not holding target torque
Cap or bottle thread variation — different supplier lot
Capping head speed mismatch with conveyor — skipping threads
Capping chuck worn — not gripping cap securely

Fix Steps

1 Test torque on 5 samples with calibrated torque meter
2 Adjust torque setting to center of specification
3 Inspect capping chuck — replace if worn smooth
4 Check cap supply — different lots may have thread variation
5 Verify capping head speed matches conveyor speed
6 Lubricate clutch mechanism per manufacturer schedule

Field Trick

If caps are cross-threading, slow the capper down. Cross-threading is almost always a speed issue — the cap doesn't have time to align before the torque hits.

Suggested Replacement Parts

Parts matched to fault category: Motor

Baldor/ABB 1HP TEFC Motor P/N: EM3554T 1HP, 1765RPM, 143TC frame, 230/460V, TEFC, premium efficiency

AutomationDirect $285.00 Amazon $310.00 Grainger $345.00

Prices are estimates. Verify part numbers match your equipment before ordering.

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